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Manufacturing R&D – How to prepare your claim

Is your manufacturing firm ready to claim Research and Development (R&D) tax credits? R&D expert Iain Butler shares how your business can prepare a claim to maximise the scheme's benefits and how Buzzacott can support you through the process.
Identifying eligible activities

Identifying eligible activities

You might be surprised to learn that a lot of activities undertaken within a manufacturing business can qualify for R&D tax credits. The R&D tax credit scheme is purposely broad to allow a wide range of businesses and manufacturing sub-sectors, including food and drink, clothing, building products, automotive and aerospace, to qualify for the scheme. So, what types of manufacturing projects are eligible under the R&D scheme? 

Common examples of eligible projects within the manufacturing industry include: 

  • Appreciable improvement of existing products undertaken within the New Product Development (NPD) team
  • Developing technology to automate manufacturing or testing processes
  • Development of sustainable or energy reduction processes into the production line
  • Digitalisation of equipment and developing predictive solutions to improve reliability or reduce waste
  • Integrating new materials into the manufacturing process to improve product performance
  • Six sigma or Kaizen projects focused on technological issues or improvements
  • Streamlining the supply chain management by developing technology to onshore manufacturing

You do not need to reinvent the wheel to qualify for R&D tax credits. Each stage of the manufacturing process can pose unique challenges, which are not readily deducible to the competent professional and can be eligible under the R&D scheme. 

About the author

Iain Butler

+44 (0)20 7556 1343
butleri@buzzacott.co.uk
LinkedIn

Identifying eligible activities

You might be surprised to learn that a lot of activities undertaken within a manufacturing business can qualify for R&D tax credits. The R&D tax credit scheme is purposely broad to allow a wide range of businesses and manufacturing sub-sectors, including food and drink, clothing, building products, automotive and aerospace, to qualify for the scheme. So, what types of manufacturing projects are eligible under the R&D scheme? 

Common examples of eligible projects within the manufacturing industry include: 

  • Appreciable improvement of existing products undertaken within the New Product Development (NPD) team
  • Developing technology to automate manufacturing or testing processes
  • Development of sustainable or energy reduction processes into the production line
  • Digitalisation of equipment and developing predictive solutions to improve reliability or reduce waste
  • Integrating new materials into the manufacturing process to improve product performance
  • Six sigma or Kaizen projects focused on technological issues or improvements
  • Streamlining the supply chain management by developing technology to onshore manufacturing

You do not need to reinvent the wheel to qualify for R&D tax credits. Each stage of the manufacturing process can pose unique challenges, which are not readily deducible to the competent professional and can be eligible under the R&D scheme. 

Identifying eligible costs

Identifying eligible costs

The scheme is designed to capture the full cost of innovation if your business is attempting to resolve scientific or technological uncertainties. It’s common for manufacturing claims to exclude the initial planning stages of a project. However, activities such as identifying technical uncertainties, reviewing baseline technologies, feasibility studies and initial planning, which occurs in the initial stages are all potentially eligible under the R&D scheme. 

Work undertaken after a product is released can be claimable as well. For example, design projects to overcome component obsolescence can be claimable when the work faces technical challenges to replace components or assemblies. 

The later development stage including testing, implementation and prototyping are all potentially eligible under the R&D scheme too. Businesses need to record the technical challenges encountered in each stage of development to maximise the R&D benefits. To optimise your claim, it’s best to plan your development to ensure that all potentially eligible work is recorded and clearly identified.

The most significant area missed, or incorrectly claimed within a manufacturing R&D claim is the trialling and testing costs. Any claim can pick up the consumable costs and production labour associated with the following:

  • Prototyping and prototype testing for the new or improved products being developed
  • Testing material durability
  • Scaling-up development
  • Productioniastion of the new products within the New Production Information (NPI) team remit

Any consumable costs associated with items that are sold must be excluded. These rules are complex, and we recommend you seek specialist R&D advice from our team. 

Submission documentation

Submission documentation

Once you have the claim numbers sorted out, what do you need to provide to HMRC to support the claim? It’s highly recommended that you prepare a submission report to go alongside any R&D claim made. This should provide example technical descriptions that highlight the eligible work undertaken and link this work to the costs being claimed. An overview of the claim preparation process with any assumptions made should also be provided. 

We see many get this report wrong. Too often, businesses focus on the functions and features of the products being claimed. This does not provide HMRC with enough details of the technical work, and quite often, this high-level report style can end up with queries and questions being raised that delay the claim pay-out or worse compliance check

Submitting an R&D claim

Submitting an R&D claim

Although the R&D tax credit scheme has been around for many years, we still find many businesses are confused about how the claim is submitted. Quite often, businesses forget that the claim is submitted as part of the tax return and don’t plan to include this step in the process. The biggest mistake we see, however, is forgetting to submit the tax return the company needs to have completed their accounts. Therefore, the R&D claim process needs to form part of your year-end compliance and should run alongside the accounts preparation to ensure that the two tie up and there are no mistakes due to the R&D claim being created from a project management system. 

How we can help

How we can help

We're here to fully support you with preparing and claiming R&D tax credits. Should you choose to get specialist R&D support from Buzzacott, we will:

  • Identify what scheme your business qualifies for
  • Carry out a comprehensive review of your R&D activity, working with you to ensure you are maximising your claim
  • Prepare a claim that minimises your potential exposure to a HMRC enquiry
  • Aim to fast track your claim and avoid delays in receiving your benefit
  • Guide you through the whole claim process or on certain aspects of the claim.

We also provide training and review services to our clients with in-house prepared claims to ensure that mistakes are avoided and queries from HMRC are minimised. Ultimately, our aim is to ensure that your claim is compliant with HMRC’s needs and that the submission process is as smooth as possible.  

Get in touch

Get in touch

If you would like to speak to one of our R&D experts to find out more about how we can help, please get in touch via the form below.

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